The first
Saab Automobile was the
SAAB 92001, the
Ursaab.
As the
Second World War was drawing
to a close, the SAAB company, a manufacturer of
warplanes, realised that it needed to enter a
different market. An
automobile project
was envisaged codenamed XP92, meaning
experiment-personbil
92 (experimental car 92). What they aimed for was a
replacement for small German cars like
Opel
Kadett,
DKW and
Adler. The target consumer price was 3200
SEK in 1942 value. The final decision to start the automobile
project was made in the fall of 1945. Bror Bjurströmer, who was
then head of the design department, developed a 1:25 scale sketch
and the overall design specifications, which included the
following:
The choice of
suicide doors was made
by Gunnar Ljungström (head of the development team) as he wanted to
lessen the risk of damaging doors whilst driving out of a
garage.
Development was started in Linköping
by a 20-person team led by Ljungström. The
immediately-preceding Saab production code was for an aeroplane -
the
Saab 91 Safir. It was for this
reason that the first car project was called the Saab 92 (92001).
Normally the development would have been handled by the testing
workshop, but it was busy with the Saab 91 Safir and the Saab 90
Scandia. Thus the tool workshop, which had a lighter workload at
that juncture, was given the assignment.
The engineers responsible for making the
prototype had no prior experience in making cars,
and out of the 16 engineers only two had a
driving license. They needed information
about the car manufacturing process, but had to simultaneously keep
the project secret. A few visits were made to
Nyköpings Automobilfabrik
(later
ANA), but
as the extent of their work involved the simple installation of
bodies on imported
ladder frame
chassis, the engineers were not able to gather as much information
as they had hoped. Also, since all available literature only
described how cars were made before the war, they realised that
much of the manufacturing process would have to be learned on their
own. Close to SAAB's factory was, and still is,a
junkyard where the engineers found both parts
and inspiration.
[72394] They also purchased a number of cars to
study, including a DKW, a Hanomag
, an Opel
Kadett and a Volkswagen.
Structural integrity concerns led to other design decisions. The
team tasked with that portion of the project was used to building
aircraft where every opening was covered with a load bearing hatch.
Since this was not viable on an automobile, it was decided that the
body structure should be strengthened through the use of a rear
window that was as small as possible and which used a split-window
design, and omission of a rear bootlid.
Because the car had to have a very low
drag coefficient, aerodynamic tests were
part of the early evaluations. Thus, the body was of novel design
and, with safety in mind, it provided damage-resistance in the
event of an accident. Winter driving capability was enhanced via
front-wheel-drive and wide wheel arches which allowed for snow
accumulation without obstruction of the wheels.
Using some
carpenters from Motala
, a full size
mock-up in alder wood was built in the spring
of 1946. The model was coloured black using shoe polish.
Some extra workers were recruited from Thorells Kylarfabrik in
Linköping for building the steel body. Hand-shaping the 1.2 mm
thick thick steel sheets proved to be difficult work. By summer
1946 the first prototype body was ready, hand beaten on a wooden
jig.
The colour was a problem - the Managing Director wanted it painted
black, but the vice MD wanted it blue. But the workshop had already
purchased black paint, making it a moot point.
The SAAB paint
workshop did not have the capacity to handle the paint job so the
builders contacted Aktiebolaget Svenska
Järnvägsverkstäderna (ASJ), the Swedish railroad works in
Arlöv
. The
firm was experienced in painting railway cars and buses. Having
been told that their assistance was needed in painting a car, the
company was initially reluctant to help since it was thought that
the vehicle was a management car such as a
DeSoto or something that would take a
lot of time. However, when it was learned that the vehicle was a
prototype of a new car, ASJ quickly took the job.
The prototype had a borrowed 13
kW (18
hp) two-cylinder two-stroke engine, which was
placed transversely in the front of the vehicle. The first engine
and
gearbox came from a DKW vehicle, but
they were later replaced with an engine and gearbox designed by
Gunnar Ljungström. The prototype engine blocks were made by
Albinmotor. The head of the firm, Albin Larsson, was hesitant to
take work since the cooling pipes in the engine block were
considered to be complicated. After test driving the prototype,
however, Larsson changed his mind.
The original 1946 Saab 92001 was driven over , typically in utter
secrecy, and usually on narrow and muddy forest roads and in early
mornings or late nights.
Today it is in the Saab museum in Trollhättan
, with a cleaned grille and more roadworthy
headlights. It is called
Ursaab, meaning 'original
SAAB'.
The 92001 design was improved by
Sixten
Sason in 1947, resulting in another prototype: the 92002. The
most remarkable difference between 92001 and 92002 is the hood. The
earlier hood design and the use of a hood mechanism from an Opel
Kadett made removal of the engine difficult, as one would have to
turn it 90 degrees and bring out the drive package with the gearbox
first. Inspired by American cars that had cascading front-ends, the
redesigned hood allowed for improved access to the engine bay.
After an additional four prototypes the design was ready for
production as the
Saab 92. The aerofoil
shape of 92001 was echoed in that and later Saab models, up to and
including the
Saab 96.
References
- The SAAB Way, by Gunnar A. Sjögren
- Några personliga minnen från tillverkningen av första
bilen, by Sigvard Lenngren in Bakrutan 4-2006
- En katt bland hermelinerna eller Hurledes grunden lades
till SAABs bilproduktion vid flygmaskinfabriken, by Hans
Osquar Gustavsson and Sigvard Lenngren in Bakrutan
4-2006
- Grattis Saab 60 år!